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Q. I am visiting my mom and have a question for Carpenter Ken.

She lives in a mobile home in the Bothell area. Some of her window screens and the screen in one of her screen doors have deteriorated, to say the least. It appears the screening material is pressed into a groove in the aluminum frame and held in place by a "rubber" gasket. While I haven't checked the window screens totally closely, there does not appear to be any way to remove the screen door screen frame so it (they) could be taken to a repair shop. Do you think the gasket could be removed and a new screen pressed in place with the same gasket?

Any suggestions?

A. These days, the screening material that is used in windows and doors is some sort of plastic or fiberglass mesh. This has removed the problem that older galvanized screening had of rusting with age. Eventually the plastic will begin to break down due to exposure to ultraviolet rays from the sun and will need to be replaced.

The screen mesh is stretched over the aluminum frame and held in place, as you describe, by a vinyl strip that is forced into a slot in the frame. Just find the end of this strip and carefully pull it out. If it appears brittle or has little flexibility, it should be replaced along with the screening.

Buy some screen that is slightly larger than the frame and some of the gasket strip that is long enough to go all the way around. You will want a nice flat place to lay the screen down, and possibly clamp it in place, checking to be sure that it is nice and square. Lay the screen over the frame with the mesh lining up straight with the frame. Start in one corner and carefully press the vinyl bead into the slot until you reach the next corner.

If you can recruit a couple of spare hands, have them pull the screen snuggly toward the side opposite the first side while you pull it toward the second side. Work slowly and carefully, keeping the mesh fibers in line with the frame. The key to a good final product is to keep the screen taught but not over-stretched while you lock it in place with the vinyl bead.

Once you get all the way around, cut off the bead and tuck in the end. Using a sharp razor knife, trim away the excess screening material. Be careful not to cut the frame, the screen that will remain, or your fingers.

 
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